Air Bubble Film Machine Single Screw Extruder 2 Layer(Automatic cutting)

Product features:

2-layer bubble film is a protective packaging material consisting of two layers of polyethylene film with air-filled bubbles in between. It provides excellent cushioning and shock absorption, while being lightweight, flexible, and insulating. It is widely used across various industries to package fragile items during shipping and handling.

Out put: 110-160kg/h

Max speed: 25M/min

Screw L/D ratio is 34:1

Film width(mm):From 1600 to 2500

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Max Speed
25M/min
Output
Customized by configuration
2 Layer Bubble Film Machine
2 Layer Bubble Film Machine
2 Layer Bubble Film Machine
2 Layer Bubble Film Machine
2 Layer Bubble Film Machine
2 Layer Bubble Film Machine
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Product Description Main Technical Parameters Product Highlights
Product Description

The 2-layer bubble film extruder consists of the following main components: Extruding Unit, Forming Unit, Winding Unit, Electrical Control Unit

Raw materials such as LDPE, LLDPE, HDPE, PP, and recycled materials are fed into a single-screw extruder, where they are melted at high temperatures to produce the bubble film.


Film Production Process

Bubbles are formed by a bubble roller and water cooling system, which ensures faster production and higher quality film. The system is controlled by a PLC (Programmable Logic Controller) that monitors both the machine and temperature, ensuring optimal performance.

The bubble film machine is also equipped with automatic winding and meter counting alarming, which contribute to its high efficiency.


Automatic Cutting Function

The 2-layer bubble film machine features an automatic cutting function that helps reduce labor costs and improve production efficiency. This feature is particularly beneficial for high-volume production scenarios, streamlining the manufacturing process.


Applications of 2-Layer Bubble Film

2-layer bubble film is an excellent packaging material, prized for its cost-effectiveness and ability to act as a shockproof buffer, ensuring that products arrive intact and preventing unnecessary losses. It is commonly used in the packaging of a wide range of products, including: Machine parts, Electronic components, Cosmetics, Radiators, Artifacts

 

Main Technical
Parameters

Model

HLPE-1600

HLPE-2000

HLPE-2500

Screw dia (mm)

80

90

100

L/D

34:1

34:1

34:1

Motor

30kw

45kw

55kw

Final product (mm)

1600

2000

2500

Output

110KG

150KG

160KG

Total power/Heating power

85/47kw

110/60kw

140/75kw

Line speed

25m/min

25m/min 25m/min

Volt/Ph/Line/Hz

380/3/4/50

380/3/4/50

380/3/4/50

L*W*H (mm)

9300x2900x2500

9600x3300x2500

10000x3800x2500

Material

LDPE/LLDPE

LDPE/LLDPE

LDPE/LLDPE

Output

Customized by configuration

Product Highlights
Hydraulic changer:
Quickly switch filters in 2 seconds,non-stopping the machine
Optional T-die material: Germany 2311steel /P20H:
It is 150% harder than 45# steel
Optional Huang Yan Inner Heating T-die:
Energy savings of up to 30% compared to traditional T-die
Customizable bubble roll:
bubble size, depth, shape and gaps between bubbles
Optional 320/420mm bubble rollers size:
The larger the size of the bubble roll, the average cooling effect increases by 50%.
Screw L/D 34:1:
-Large screw L/D increase extrusion production by 20-40%.
-Can use 100% recycled material
Online recycling:
The Machine can Simultaneous 100% recycling of the edge materials,achieve 0 waste.
PLC Brand:SIEMENS
-Advanced anti-interference technology
-High reliability
AC Contactor Brand:SIEMENS
Advanced protection and control circuits
Inverter Brand:KEWO
-The whole machine adopts AD1000
-High performance, High reliability and low noise.
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Electricity Consumption (kWh) 24 hours

2016.00 (degree)

Finished Width (m)

1.60 (m)

Finished thickness (thickness per square meter)

50.00

Speed (per minute)

2.50

Extrusion volume (24 hours)

0.00

Raw material cost (per ton)

Labor origin (24 hours)

Labor origin (24 hours)

Total cost

0
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