3 Layers Air Bubble Film Making Machine (2 Screw Extruder)

Product features:

Out put:170-250kg/h

Max speed:35M/min

Screw L/D ratio is 34:1

Film width :From 1600 to 2500

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Max Speed
35M/min
Output
Customized by configuration
3 Layers Air Bubble Film Machine (2 Screw Extruder)
3 Layers Air Bubble Film Machine (2 Screw Extruder)
3 Layers Air Bubble Film Machine (2 Screw Extruder)
3 Layers Air Bubble Film Machine (2 Screw Extruder)
3 Layers Air Bubble Film Machine (2 Screw Extruder)
3 Layers Air Bubble Film Machine (2 Screw Extruder)
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Product Description Main Technical Parameters Product Highlights
Product Description

3-Layer Bubble Film Extruder Overview

The 3-layer bubble film extruder primarily consists of an extruding system, a forming system, a winding system, and an electric control system. Raw materials such as LDPE, LLPDE, HDPE, PP, and recycled materials are first extruded by the main extruding system at very high temperatures to produce bubble films. These films are then passed through a secondary extruding system to add an additional PE film layer, enhancing the strength and versatility of the final product.

 

Bubble Formation and Cooling Process

Bubbles are formed through the bubble roller and water cooling system, ensuring faster production speeds and higher-quality films. The cooling system plays a crucial role in solidifying the bubbles and maintaining consistent film thickness. The PLC (Programmable Logic Controller) is responsible for controlling and monitoring both the machine and the temperature, ensuring optimal performance and precision during the production process.

 

High Efficiency and Automation Features

The bubble film making machine is equipped with a range of automation features, including:

  • 1.Automatic Cutting: Ensures precise cutting and reduces labor costs.

  • 2.Automatic Winding: Increases efficiency by automatically winding the film without manual intervention.

  • 3.Meter Counting Alarming: Tracks the amount of film produced, enhancing production management.

  • 4.Cutting Function: Allows for quick and accurate cutting of the bubble film, improving overall productivity.

 

Customizable Options and Advanced Components

  • 1.In-Line Film Edge Trim Winder: Efficiently removes excess material from the edges of the film during production.

  • 2.Bubble Film Perforator: Adds perforations to the film, providing greater flexibility for different applications.

  • 3.Hydraulic Screen Changer: Allows for easy replacement of filters and ensures smooth and continuous production.

 

Properties and Applications of 3-Layer Bubble Film

3-layer bubble film is an impact-resistant, moisture-proof, and shockproof material that is highly suitable for packaging. It is non-toxic, tasteless, and offers excellent shock absorption, impact resistance, heat resistance, moisture resistance, corrosion resistance, and transparency. These qualities make it an ideal material for protecting sensitive products during shipping and storage.

This versatile bubble film is widely used in packaging for:

  • 1.Electronics and Machine Parts: Providing reliable protection during transport.

  • 2.Consumer Goods: Ensuring safe delivery of products like cosmetics and household items.

  • 3.Industrial Applications: Offering superior protection for machinery and components.

With its outstanding physical properties and efficiency in production, 3-layer bubble film is a preferred choice for a wide range of packaging applications.

 

Main Technical
Parameters

Model

HLFPE-1600

HLFPE-2000

HLFPE-2500

HLFPE-3000

Product Width

1600mm

2000mm

2500mm

3000mm

Screw dia (mm)

80/60

90/70 90/70 100/80

L/D

34:1

34:1

34:1

34:1

Output

170Kg

200Kg

200Kg

250Kg

Motor

30/15KW

45/22KW

45/22KW

55/30KW

Total power/Heating power

155/95KW

200/120KW

200/120KW

255/165KW

L*W*H (mm)

12000x4800x3200

12000x5100x3200

12000x5300x3200

12000x5500x3200

Line speed

35m/min

Volt/Ph/Line/Hz

380/3/4/50

Material

LDPE/LLDPE

Output

Customized by configuration

Product Highlights
Hydraulic changer:
Quickly switch filters in 2 seconds,non-stopping the machine
Optional T-die material: Germany 2311steel /P20H:
It is 150% harder than 45# steel
Optional Huang Yan Inner Heating T-die:
Energy savings of up to 30% compared to traditional T-die
Customizable bubble roll:
bubble size, depth, shape and gaps between bubbles
Optional 320/420mm bubble rollers size:
The larger the size of the bubble roll, the average cooling effect increases by 50%.
Screw L/D 34:1:
-Large screw L/D increase extrusion production by 20-40%.
-Can use 100% recycled material
Online recycling:
The Machine can Simultaneous 100% recycling of the edge materials,achieve 0 waste.
PLC Brand:SIEMENS
-Advanced anti-interference technology
-High reliability
AC Contactor Brand:SIEMENS
Advanced protection and control circuits
Inverter Brand:KEWO
-The whole machine adopts AD1000
-High performance, High reliability and low noise.
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